Research

Research archive

Built research in robotic fabrication and computational design for timber, from the Institute for Computational Design and Construction at the University of Stuttgart, workshops in Vancouver, Sydney and Shanghai, and design work with odk.design.

BUGA Wood Pavilion, 2019. Photo: ICD/ITKE, University of Stuttgart

Index

17 projects

  1. 2019BUGA Wood PavilionBundesgartenschau, HeilbronnPavilion
  2. 2019IBA Timber Prototype HouseIBA Thüringen, GermanyPrototype
  3. 2019Dragon Skin PavilionUBC VancouverWorkshop
  4. 2018Wander Wood PavilionUBC VancouverWorkshop
  5. 2018AESTUS vasesodk.designDesign
  6. 2017Segmented Timber ShellSchloss Rosenstein, StuttgartDemonstrator
  7. 2017Robot Made: Double-Layered Diagrid FacadeUBC VancouverWorkshop
  8. 2016Active TimberUBC VancouverWorkshop
  9. 2016ICD/ITKE Research Pavilion 2015–16University of StuttgartPavilion
  10. 2016Robotic Sewing of Elastically Bent PlywoodUniversity of SydneyWorkshop
  11. 2015Robot-Assisted Assembly in Wood ConstructionTongji University, ShanghaiWorkshop
  12. 2014Landesgartenschau Exhibition HallSchwäbisch GmündBuilding
  13. 2013HygroSkin: Meteorosensitive PavilionFRAC Centre, OrléansPavilion
  14. 2012Connecting IntelligenceUniversity of StuttgartDiploma thesis
  15. 2011ICD/ITKE Research Pavilion 2011University of StuttgartPavilion
  16. 2010ICD/ITKE Research Pavilion 2010University of StuttgartPavilion
  17. 2010Robotically Manufactured Material SystemsUniversity of StuttgartSeminar
2019Pavilion

BUGA Wood Pavilion

Bundesgartenschau, Heilbronn

Scientific development and management, in a team, until the manufacturing phase in 2018

A segmented wood shell based on the plate skeleton of sea urchins, spanning 30 metres over one of the Bundesgartenschau's main event venues. A robotic manufacturing platform was developed to assemble and mill the pavilion's 376 bespoke hollow wood segments, which fit together with sub-millimetre precision.

  • German Design Award 2020
  • Iconic Awards 2019, Innovative Materials, Best of Best
  • German Sustainability Award 2019

Photos: ICD/ITKE, University of Stuttgart

2019Prototype

IBA Timber Prototype House

IBA Thüringen, Germany

Scientific development and management, in a team

A log cabin turned on its side. Solid timber elements are arranged as staggered upright frames, oriented in the strong direction of the wood, which leaves room for sawn slits. The profile combines zones for thermal performance, structural capacity and airtightness, creating a building envelope made of wood alone.

  • Green Concept Award 2020

Photos: Thomas Müller; process images by ICD, University of Stuttgart, IBA Thüringen and Jade Hochschule Oldenburg

2019Workshop

Dragon Skin Pavilion

UBC Vancouver

Development, planning and execution, in a research team

A temporary pavilion assembled without metal fasteners, drawing on Japanese and Chinese joinery traditions. An elastically bent grid shell is held in place by robotically fabricated shingles that act as moment connections and keep out the rain. Led with David Correa and AnnaLisa Meyboom.

Photos: David Correa and Shabaan Khokhar

2018Workshop

Wander Wood Pavilion

UBC Vancouver

Development, planning and execution, in a research team

A temporary installation on the UBC campus, fabricated and assembled in three days during the Robot Made workshop with the university's eight-axis industrial robot. It is conceived as an adaptable design-to-fabrication system that participants can tailor to local materials and tools. Led with David Correa and AnnaLisa Meyboom.

  • Wood Design Awards in BC 2019

Photos: David Correa

2018Design

AESTUS vases

odk.design

Design and development, odk.design

A series of four stratified wooden vases, carved by an industrial robot from hundreds of layers of wood so that the machine's movement shows in the wood's texture. Produced with the carpentry Georg Ackermann GmbH through a direct data transfer from design to production.

  • Rado Star Prize, Prix du Jury 2019
  • A' Design Award, Gold 2019
  • International Design Awards 2019
  • Interior Product Design Award 2019
  • ExpoWanted 2019

Photos: Kristie Meyer and David Correa

2017Demonstrator

Segmented Timber Shell

Schloss Rosenstein, Stuttgart

Development, design and fabrication planning, in a research team

A thin segmented shell of beech plywood plates only two centimetres thick, spanning about seven metres. Shell geometry and plate arrangement were optimized structurally while respecting fabrication constraints. Built with the University of Tübingen for the exhibition baubionik at the State Museum of Natural History Stuttgart.

Photos: ICD/ITKE, University of Stuttgart

2017Workshop

Robot Made: Double-Layered Diagrid Facade

UBC Vancouver

Development, planning and execution, in a research team

A five-day workshop on robotic timber fabrication at UBC's Centre for Advanced Wood Processing, led with David Correa. Using an eight-axis industrial robot, participants developed and built a full-scale double-layered diagrid facade structure.

Photos: ICD, University of Stuttgart

2016Workshop

Active Timber

UBC Vancouver

Development, planning and execution, in a research team

A workshop on elastically bent plywood for double-layered folded plate structures, led with David Correa. Finger-jointed panels with hygroscopically actuated fasteners assemble into a self-standing structure without metal fasteners or moulds, with fabrication data sent directly from the design tool to the robot.

Photos: ICD, University of Stuttgart

2016Pavilion

ICD/ITKE Research Pavilion 2015–16

University of Stuttgart

Management and scientific development, in a research team with students

The first pavilion to use industrial sewing of wood elements at architectural scale, demonstrating robotic textile fabrication of segmented timber shells. Designed and built by students and researchers in a team of architects, engineers, biologists and palaeontologists.

  • ArchDaily Building of the Year 2017

Photos: ICD/ITKE, University of Stuttgart

2016Workshop

Robotic Sewing of Elastically Bent Plywood

University of Sydney

Development, planning and execution, in a research team

A RobArch 2016 workshop exploring textile connections for timber. Regular plywood strips are sewn together with an industrial sewing machine while two collaborating robot arms guide the workpiece, so that complex geometry can be built without elaborate measuring.

Photos: ICD, University of Stuttgart

2015Workshop

Robot-Assisted Assembly in Wood Construction

Tongji University, Shanghai

Development, planning and execution, in a research team

The DADA 2015 Digital Factory workshop, led with Abel Groenewolt and Achim Menges. An industrial robot acts as an assembly assistant and places simple, regular timber elements precisely, so that complex structures can be built from standard building materials.

  • Competition Campus Teaching Award 2016

Photos: ICD, University of Stuttgart

2014Building

Landesgartenschau Exhibition Hall

Schwäbisch Gmünd

Scientific development, planning and fabrication, in a research team

The first building with a primary structure made entirely of robotically prefabricated beech plywood plates, only 50 mm thick. Integrated computational design, simulation, fabrication and surveying made this resource-efficient lightweight timber shell possible.

  • German Design Award Special 2016
  • Wilhelm-Klauditz-Preis 2015
  • Timber Construction Award Baden-Württemberg 2015
  • Beispielhaftes Bauen Ostalbkreis 2009–2014
  • Rob|Arch Pioneering Research Award 2014

Photos: ICD/ITKE, University of Stuttgart

2013Pavilion

HygroSkin: Meteorosensitive Pavilion

FRAC Centre, Orléans

Project lead, scientific development and fabrication, in a research team

A climate-responsive pavilion whose robotically fabricated wooden skin opens and closes with changes in humidity, with no operational energy or mechanical control. Achim Menges in collaboration with Oliver David Krieg and Steffen Reichert, for the permanent collection of the FRAC Centre.

Photos: ICD, University of Stuttgart

2012Diploma thesis

Connecting Intelligence

University of Stuttgart

Diploma thesis, supervised by Prof. Achim Menges

Elastically bent plate morphologies based on robotically fabricated finger joints, combining material behaviour and robotic fabrication in a computational design tool for lightweight plywood construction. Awarded the faculty's Diploma Prize among 100 projects.

  • Diploma Prize, Faculty of Architecture 2012

Photos: ICD, University of Stuttgart

2011Pavilion

ICD/ITKE Research Pavilion 2011

University of Stuttgart

Development and fabrication, as a student

A bionic research pavilion that translates the plate skeleton of the sand dollar into a modular structure of robotically fabricated plywood plates with finger joints, built from plywood only 6.5 mm thin.

  • Lightweight Structures Award 2011
  • International Design Award 2011, second prize in architecture
  • Wood Construction Award Baden-Württemberg 2012, special award for innovation

Photos: ICD/ITKE, University of Stuttgart

2010Pavilion

ICD/ITKE Research Pavilion 2010

University of Stuttgart

Fabrication, as a graduate student assistant

A bending-active structure made entirely of thin, elastically bent plywood strips, demonstrating material-oriented computational design, simulation and production.

  • Deutscher Holzbaupreis 2011, honourable mention

Photos: A. Lautenschlager, A. Menges, K. Dierichs and S. Reichert

2010Seminar

Robotically Manufactured Material Systems

University of Stuttgart

Development and fabrication, as a student

A seminar project at the ICD with Prof. Achim Menges and C. Robeller on file-to-fabrication workflows with an industrial robot, bringing the limits and possibilities of robotic machining into the design of differentiated building components.

Photos: ICD, University of Stuttgart